Turnaround & Outage Management

Every Hour Counts.
Every Task Tracked.

0
Day Turnaround
0
Tasks Tracked
0
Hot Work Permits
0%
% Safety Rate

The Challenge

01

Compressed schedules leave zero margin

Every hour of turnaround costs $100K+ in lost production. Schedule delays compound exponentially. You need real-time visibility into every work front.

02

24/7 shift coordination with hundreds of workers

Three shifts, 800 workers, 50 contractors. Shift handoff documentation is critical but paper-based systems create information gaps between shifts.

03

Permit-to-work tracking across every task

Hot work, confined space, line breaking, and excavation permits must be tracked for every task. A single missed permit can shut down the entire turnaround.

04

Scope creep discovery during execution

Opened vessels reveal unexpected conditions. Scope changes must be documented, approved, and scheduled in real-time without disrupting the critical path.

The POD Advantage

Real-Time Progress Tracking

Hourly visibility

Every task reports progress every shift. Turnaround managers see completion percentages, crew assignments, and schedule variance in real time.

Digital Shift Handoff

Zero information loss

Outgoing shift submits a voice report in 60 seconds. Incoming shift sees exactly what happened, what is pending, and what needs attention.

Integrated Permit Tracking

Permit compliance

Hot work, confined space, and line break permits linked to specific tasks. No permit means no work authorization — enforced digitally.

Scope Change Alerts

Scope control

Field-discovered conditions documented with photos and voice notes. Scope changes flow to the turnaround manager for real-time schedule impact assessment.

Turnaround Features

“During our last turnaround, we had 800 workers on a 14-day schedule. POD tracked every crew, every permit, and every safety observation across all three shifts.”

— Turnaround Manager, Gulf Coast Refinery

Live Demo

Industry-Specific KPIs That Update Themselves

POD tracks hundreds of KPIs from a 5-minute voice report. Here are just 2 of them.

Safety Dashboard

Safety Performance

0Strong
0Days Safe
Goal: 200 days0%
Day 0 / 3650%
0 reset since start
Hours Worked0K
Recordables0
Near Misses
0reported
First Aid0
TRIR
Good
0.00per 200K hrs
Best-in-classAvg: 3.1
DART
Good
0.00per 200K hrs
Best-in-classAvg: 1.5
PODDual EVM Gauge

Earned Value Performance

Cost Performance
0.71.3
0.70
Performance
Critical
0.49CPI × SPI
Schedule Performance
0.71.3
0.70
Performance
Critical

Both cost and schedule under pressure

CPI
0.70
SPI
0.70
Cost Var-30.0%
Sched Var-30.0%
Composite0.490
EAC Factor1.429
BudgetOver Budget
ScheduleBehind
HealthAction Needed

These update in real time from a 5-minute voice report. No spreadsheets. No data entry.

Frequently Asked Questions

Ready for Turnaround Intelligence?

See how POD manages compressed-schedule turnarounds in real time.

Last updated: February 2026